High-Volume and
Overflow Product Support
Scalable packaging capacity when demand outpaces your operation.
Sudden increases in demand can strain labor, equipment, and floor space fast. Pflug Packaging provides high-volume and overflow production support that helps brands meet spikes in demand without rushing hires, adding shifts, or making long-term capital commitments.
We act as an extension of your operations, absorbing excess volume while maintaining accuracy, speed, and cost control.
If high-volume demand or overflow production is stretching your team thin, a short conversation can help identify a smarter approach. We’ll walk through your current constraints and outline options that protect throughput and margins.
Overflow support only works when it’s reliable, predictable, and cost-effective. Pflug’s operations are built to deliver all three.
As demand for Celsius products surged nationwide, internal packaging capacity was pushed to its limits. Pflug Packaging stepped in to support overflow production by operating multiple high-speed packaging lines alongside Celsius’ existing operations.
Pflug helped package over one million units per month, allowing Celsius to meet market demand without expanding internal labor or investing in additional equipment. The result was stabilized production, protected margins, and the flexibility to scale as demand continued to grow.
Read more examples of how Pflug Packaging has supported high-volume and overflow production programs for nationally recognized brands.
Yes. Pflug regularly supports seasonal packaging programs tied to holidays, promotions, and peak sales periods. Our overflow production model allows brands to add capacity for seasonal spikes without hiring temporary labor, adding shifts, or investing in equipment that will sit idle once demand normalizes.
We help manage seasonal volume increases while keeping costs predictable and operations stable.
Timelines vary by project, but Pflug is known for fast ramp-ups. In many cases, we can deploy capacity quickly to support urgent demand spikes.
Pflug supports a wide range of packaging formats, including cartoning, tray packing, variety packs, kitting, and display packaging during overflow production.
Message our team to walk through your packaging options. We can help you spot inefficiencies, reduce unnecessary spend, and find an approach that protects margins as you scale.
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