Case Studies
Proven execution when scale, speed, and accuracy matter most.
Scaling Automated Cartoning for Anheuser-Busch
Problem
Anheuser-Busch faced increased demand and complex packaging requirements across multiple SKUs. Internal capacity was stretched, and scaling production quickly without permanent investment was critical.
Solution
Pflug Packaging deployed multiple high-speed automated cartoning lines to support large-scale production. By providing labor, equipment, and structured workflows, Pflug was able to integrate seamlessly into Anheuser-Busch’s broader operation.
- Over 1 million cases packaged per month
- Faster time to market during peak demand
- Controlled costs without permanent capital investment
Supporting High-Volume Growth for Celsius
Problem
As demand for Celsius products surged, packaging volume increased rapidly. Celsius needed additional capacity without sacrificing consistency or overextending internal teams.
Solution
Pflug stood up multiple automated packaging lines to support high-volume beverage cartoning. The operation scaled quickly while maintaining strict quality standards and predictable throughput.
- Over 1 million beverage units packaged per month
- Stable production during rapid growth
- Flexible capacity without expanding internal labor
Become Our Next Success Story
If your packaging operation is facing volume pressure, operational constraints, or unexpected change, a short conversation can help determine whether Pflug is the right partner.
High-Volume Tray Packing for Del Monte
Problem
Del Monte required a tray packing partner capable of handling large volumes across multiple SKUs, especially during peak demand periods.
Solution
Pflug operated multiple tray packing lines to support Del Monte’s high-volume food packaging programs. Flexible staffing and structured processes allowed Pflug to scale output efficiently.
- 1.5 million units packaged per month during peak periods
- Consistent execution across multiple SKUs
- Reduced pressure on internal operations
Emergency Repack Support for Crystal Geyser
Problem
Crystal Geyser faced an urgent packaging disruption that threatened production schedules and downstream distribution.
Solution
Pflug rapidly deployed labor, space, and controlled repack processes to correct over 200,000 packages. The focus was on speed, accuracy, and compliance without introducing additional risk.
- 200,000+ packages reworked quickly
- Restored supply chain flow
- Maintained quality and compliance under pressure
Smarter Packaging Starts With a Conversation
Message our team to walk through your packaging options. We can help you spot inefficiencies, reduce unnecessary spend, and find an approach that protects margins as you scale.
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